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HZG3050-T Automatic Tank Welding Machine
Engineered for heavy-duty tank fabrication, the HZG3050-T automates circumferential and longitudinal seams on vessels up to 3000mm in diameter. Utilizing a precision 3D manipulator and CNC roller frames, it delivers X-ray quality TIG welds on carbon and stainless steel. The system features advanced AVC tracking, high-speed oscillation, and a 40-set WPS memory for repeatable accuracy. With one-touch automation and real-time parameter control, this integrated solution maximizes production efficiency for pressure vessels, buffer tanks, and industrial vaporizers.
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Product Details
Wide Application Range
- Dual Seam Technique: Adaptable for both the circumferential seam between the tank body and end caps and the longitudinal seam of the tank barrel.
- Fillet & Corner Welding: Efficiently handles welds between flanges and the external corner seams of the tank body.
- Versatile Material Support: Delivers high-quality TIG welds on carbon steel, low-alloy steel, stainless steel, and copper.
- Large-Scale Optimization: Engineered for tanks up to 5000 mm long with diameters ranging from Φ1000 to Φ3000 mm.
Dual Welding Techniques & Positioning
- Circumferential Seam Precision: Performs welding using a 3D manipulator arm in conjunction with a CNC roller frame to drive weldment rotation.
- Longitudinal Seam Method: Employs a welding method where the weldment is translated or moved during the welding process to ensure straight, consistent seams.
- Sophisticated 3D Integration: Combines a three-dimensional manipulator with a torch angle adjustment mechanism for seamless transitions between various welding positions.
Intelligent Control & Automation
- Intuitive HMI Interface: Features a large color touchscreen interface for simplified programming and real-time monitoring of welding parameters.
- One-Touch Automated Workflow: Achieves full-cycle automation with a single-button start, while allowing operators to perform real-time adjustments as needed.
- Advanced Recipe Management: Internal memory stores 40 sets of procedures, specifically organized as 30 circumferential and 10 longitudinal seam procedures.
Advanced Process Control
- Standard AVC & OSC Systems: Equipped with Arc Voltage Control (AVC) for consistent arc length and an oscillation system (OSC) for meticulous bead width control.
- Precision Wire Feeding: High-accuracy feeder includes automatic back-draw and pulse feeding functions for 1.0 mm diameter wire.
- Integrated Thermal Management: Built-in forced-circulation water cooling ensures the system remains reliable during continuous, high-intensity duty cycles.
Technical Specifications
| Model | HZG3050-T |
| Applicable Joint Types | Tank & Large vessel: Circumferential Seam Welding, Longitudinal Seam Welding |
| Tank Sepcifications | Applicable Tank Diameter: Φ1000 – Φ3000 mm Applicable Tank Length: ≤5000 mm + 2 * tank end cap length Applicable Tank Wall Thickness: 3–12 mm |
| Welding Oscillator | Width: 0~20 mm Speed: 0~20 mm/s Dwell Time: 0~5 s Type: Pendulum |
| Arc Voltage Controller | Tracking Range: 0~40.0 mm Tracking Accuracy: ± 0.2 mm Tracking Speed: 0~6 mm/s |
| Auto Wire Feeder | Optimized for 1.0 mm wire diameter |
| Control Terminal | Color Touchscreen HMI (Human Machine Interface) |
| Procedure Memory Capacity | 40 sets of welding processes (30 circumferential welds + 10 straight welds) |
| Power Supply | Panasonic YC-400TX TIG Power Supply (Optional extension: Panasonic Hot-wire power supply) |
| Input Power/Voltage/Frequency | Panasonic Power Supply: 30kw/380v/50hz Control Cabinet: 1.0kw/220v/50hz |
Model
HZG3050-T
Applicable Joint Types
Tank & Large vessel: Circumferential Seam Welding, Longitudinal Seam Welding
Tank Sepcifications
Applicable Tank Diameter: Φ1000 – Φ3000 mm
Applicable Tank Length: ≤5000 mm + 2 * tank end cap length
Applicable Tank Wall Thickness: 3–12 mm
Welding Oscillator
Width: 0~20 mm
Speed: 0~20 mm/s
Dwell Time: 0~5 s
Type: Pendulum
Arc Voltage Controller
Tracking Range: 0~40.0 mm
Tracking Accuracy: ± 0.2 mm
Tracking Speed: 0~6 mm/s
Auto Wire Feeder
Optimized for 1.0 mm wire diameter
Control Terminal
Color Touchscreen HMI (Human Machine Interface)
Procedure Memory Capacity
40 sets of welding processes (30 circumferential welds + 10 straight welds)
Power Supply
Panasonic YC-400TX TIG Power Supply
(Optional extension: Panasonic Hot-wire power supply)
Input Power/Voltage/Frequency
Panasonic Power Supply: 30kw/380v/50hz
Control Cabinet: 1.0kw/220v/50hz
Product Gallery
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Video Demonstration
Video demonstrations show real-world applications of our welding equipment.
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