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HZK1220F-TD Automatic Tank Welding Machine

The HZK1220F-TD represents the advanced evolution of tank welding technology, utilizing a specialized clamping method to maximize loading efficiency and weld alignment. Designed for vessels up to 1200mm in diameter, it automates both barrel longitudinal and end-cap circumferential seams with 600kg of motorized load support. Integrated AVC and oscillation control ensure consistent, X-ray quality TIG welds on stainless and carbon steel. Featuring an intuitive 40-set WPS memory, the HZK1220F-TD provides a highly stable, one-touch solution for precision fabrication of buffer tanks and industrial vaporizers.

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Product Details

Specialized Clamping & Application Range

  • Clamping Type Innovation: Utilizes a specialized compressing and clamping method for weldment fixation, significantly enhancing loading efficiency compared to standard models.
  • Dual Seam Versatility: Simultaneously adaptable for high-precision welding of tank end cap circumferential seams and barrel longitudinal seams.
  • Material Compatibility: Delivers superior TIG weld quality across carbon steel, low-alloy steel, stainless steel, and copper.
  • Optimized Dimensions: Specifically designed for tanks up to 2000 mm long with diameters ranging from Φ400 to Φ1200 mm.
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Heavy-Duty Engineering & Positioning

  • 600kg Load Stability: Engineered to support a maximum workpiece load of 600 kg, maintaining absolute stability during high-speed rotation.
  • Flexible Torch Articulation: Features a 0–90° torch positioning motion range, enabling seamless transitions between various joint angles.
  • Integrated 3D Manipulator: Combines a sophisticated three-dimensional manipulator arm with a precision torch adjustment mechanism for efficient operations.

Intelligent Control & Automation

  • Intuitive HMI Interface: Equipped with a large color touchscreen interface for simplified programming and real-time monitoring of all welding parameters.
  • One-Touch Automated Workflow: Achieves full-cycle automation with a single-button start, ensuring industry-leading repeatability and consistency.
  • Smart Recipe Management: Internal memory stores 40 sets of procedures, divided into 30 circumferential and 10 longitudinal programs for instant retrieval.

Advanced Process Control

  • Standard AVC & OSC Systems: Comes standard with Arc Voltage Control (AVC) for consistent arc length and an oscillation system (OSC) for meticulous bead management.
  • Precision CNC Wire Feeding: High-accuracy feeder includes automatic back-draw and pulse feeding functions for Φ1.0 mm diameter wire.
  • Integrated Thermal Management: Features a built-in forced-circulation water cooling unit to guarantee reliable operation during continuous duty cycles.

Technical Specifications

Model
HZK1220F-TD
Applicable Joint Types
Cylinder head circumferential weld, straight seam of cylinder body, and internal/external angle welds of cylinder body.
Clamping System
3-Jaw Self-centering(Scroll) Manual Chuck Spindle Bore: 515 mm Clamping Range (O.D.): Φ400 ~ Φ1200 mm
Tank Sepcifications
Applicable Tank(Cylinder) Diameter Range: Φ400 – Φ1200 mm Applicable Tank(Cylinder) Length: ≤2000 mm + 2 * tank end cap length Applicable Tank(Cylinder) Wall Thickness: 1~6 mm Max Load: 600 KG
Support Stand
Electric shaft rotation support allows 180° rotating, lift adujstment Applicable for weldment O.D. in Φ400 – Φ1200 mm
Welding Oscillator
Width: 0~40 mm Speed: 0~20 mm/s Dwell Time: 0~5 s
Arc Voltage Controller
Tracking Range: 0~40.0 mm Tracking Accuracy: ± 0.2 mm Tracking Speed: 0~6 mm/s
Auto Wire Feeder
Optimized for 1.0 mm wire diameter
TIG Torch
LD27 Water-Cooled TIG Torch Torch Pivot Range: 0–90°
Control Terminal
Color Touchscreen HMI (Human Machine Interface)
Procedure Memory Capacity
30 Sets of Welding Procedures
Power Supply
Panasonic YC-400TX TIG Power Supply (Optional extension: Panasonic Hot-wire power supply)
Dimensions
4500*2800*3500
Input Power/Voltage/Frequency
Panasonic Power Supply: 30kw/380v/50hz Control Cabinet: 1.0kw/220v/50hz
Manipulator Stroke(X*Y*Z)
3000*1200*30 mm

Video Demonstration

Video demonstrations show real-world applications of our welding equipment.

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