HF12100-MIG Automatic Welding Machine

Wide Application Range

• Precision Joint Compatibility: Engineered for circumferential seam welding of aluminum alloy tubular busbars and joints at any location accessible to the welding torch.
• Dedicated Aluminum Processing: Delivers stable, high-quality MIG weld results specifically optimized for aluminum and aluminum alloy materials.
• Flexible Weldment Sizing: Accommodates busbar diameters from Φ50–120 mm and lengths up to 10,000 mm, with customizable length options available.

Heavy-Duty Mechanical Positioning

• Large-Bore Spindle Design: Features a three-jaw self-centering lathe chuck with a 138 mm through-hole, driven by a precision stepper motor for accurate rotational control.
• Adjustable Support Bracket System: Axially movable and radial height-adjustable brackets accommodate weldments of varying lengths and diameters for reliable, stable clamping.
• Dual Work Station Layout: Two independent stations enable simultaneous or independent welding, significantly boosting overall production throughput.

Intelligent Control & Automation

• Intuitive Touchscreen HMI: Features a large color touchscreen control terminal designed for user-friendly navigation and rapid programming.
• Smart Recipe Management: Internal memory stores 30 sets of customized welding procedures, enabling instant recall by identification number based on workpiece specifications.
• One-Touch Automated Workflow: Achieve full-cycle automation with a single-button start, while allowing operators to perform real-time parameter intervention as needed.

Advanced Process Control

• Precision Oscillation System (OSC): Mechanical torch weaving with 0–20 mm width and 0–20 mm/s speed control ensures stable arcs and clean, aesthetic weld bead profiling.
• Dual Water-Cooled MIG Torches: Rated at 500A, the water-cooled torch configuration supports sustained, high-intensity welding without performance loss.
• Automated Multi-Pass Layering: Built-in multi-layer/multi-pass control ensures consistent penetration and fill across thicker joint sections.

System Integration & Mobility

• All-in-One Compact Design: Seamlessly integrates the MIG500 power source, dual-torch assembly, and control cabinet into a mature, reliable, integrated machine structure.
• Optimized Power Distribution: Engineered for industrial environments with a 30 kW / 380 V welding power input and a 1.0 kW / 220 V control system supply.