Featured Product
H5082-TD Automatic Welding Machine
The H5082-TD is a high-performance automated TIG welding system designed for heavy-duty pipe fabrication. Featuring a massive 515 mm spindle bore and a precision 3-axis manipulator, it provides an all-in-one solution for automated circumferential seam and fillet welding on pipes, flanges, and elbows. Enhance your production efficiency with one-touch operation and consistent, industrial-grade weld quality.
Speak with an engineer directly
Product Details
Wide Application Range
- Comprehensive Joint Compatibility: Precision-engineered for pipe-to-pipe, pipe-to-high-neck flange, and pipe-to-elbow circumferential seams.
- Versatile Fillet & Corner Welding: Optimized for high-standard pipe-to-flange and elbow-to-flange corner joints.
- Optional Functionality: Supports longitudinal seam welding functionality for enhanced workshop versatility.
- Broad Material Compatibility: Delivers superior TIG weld quality across carbon steel, stainless steel, and low-alloy steel.
Heavy-Duty Mechanical Positioning
- Large-Bore Spindle Design: Features a premium 3-jaw self-centering scroll chuck with a massive 515 mm (20") central hole, supporting a wide clamping range of 100–800 mm.
- High-Reach 3-Axis Manipulator: Equipped with a robust 3D manipulator arm providing a 2500 mm (X) x 900 mm (Y) travel distance for handling large-scale industrial workpieces.
- Motorized Tilting Positioner: The electrical-motor-driven positioner offers a 0–90° motion range, allowing for effortless transition between horizontal and vertical welding positions.
- Adjustable Torch Orientation: The TIG torch features a 0–90° angular motion range, providing superior accessibility for complex joint geometries.
Intelligent Control & Automation
- Intuitive Touchscreen HMI: Features a color touchscreen control terminal designed for user-friendly navigation and rapid programming.
- Smart Recipe Management: Internal memory stores 30 to 40 sets of customized welding procedures, enabling instant retrieval based on specific pipe diameters and schedules.
- One-Touch Automated Workflow: Achieve full-cycle automation with a single-button start, while allowing operators to perform real-time parameter intervention as needed.
Advanced Process Control
- Precision AVC & OSC Systems: Equipped with an Arc Voltage Controller (AVC) offering 0.2 mm tracking accuracy and a high-performance oscillation system (OSC) for meticulous bead control.
- Sophisticated Wire Feeding: The automatic feeder includes wire retraction and pulse feeding functions to ensure stable metal deposition and defect-free arc starts.
- High-Efficiency Thermal Management: Integrated forced-circulation water cooling system guarantees reliable, continuous operation for the LD27 torch during high-intensity duty cycles.
System Integration & Mobility
- All-in-One Compact Design: Seamlessly integrates the power source, 3D manipulator, and control cabinet into a reliable, heavy-duty structure with a total weight of 1400 kg.
- Optimized Power Distribution: Engineered for industrial environments with a 30 kW / 380 V main power input for the Panasonic power source.
Technical Specifications
| Model | H5082-TD |
| Applicable Joint Types | Pipe-to-pipe, pipe-to-high-neck flange (circumferential seam), and pipe-to-flange corner joints. Optional: Longitudinal seam welding. |
| Clamping System | 3-Jaw Self-centering(Scroll) Chuck Spindle Bore: 515mm (20.3'') Clamping Range (O.D.): 100 ~ 800 mm |
| Holding Bracket | Suitable for 100 ~ 800 mm One set included as standard |
| Welding Positioner | Motorized Tilt Range: 0–90° Rotation Radius: 800 mm. |
| Welding Oscillator | Width: 0~20 mm; Speed: 0~20 mm/s; Dwell Time: 0~5 s. |
| Arc Voltage Controller | Tracking Range: 0~40.0 mm Tracking Accuracy: ± 0.2 mm Tracking Speed: 0~6 mm/s |
| Auto Wire Feeder | Optimized for 1.0 mm wire diameter. |
| TIG Torch | LD27 Water-Cooled Torch; Torch Pivot Range: 0–90°. |
| Control Terminal | Color Touchscreen HMI (Human Machine Interface). |
| Procedure Memory Capacity | 30 sets (Standard); 40 sets (with Longitudinal Seam option). |
| Power Supply | Panasonic YC-400TX TIG Power Supply (Optional extension: Panasonic Hot-wire power supply)) |
| Input Power/Voltage/Frequency | Main Source: 30 kW / 380 V / 50 Hz Control Cabinet: 1.0 kW / 220 V / 50 Hz |
| Manipulator Stroke(X*Y*Z) | 2500*900*30 mm |
Model
H5082-TD
Applicable Joint Types
Pipe-to-pipe, pipe-to-high-neck flange (circumferential seam), and pipe-to-flange corner joints. Optional: Longitudinal seam welding.
Clamping System
3-Jaw Self-centering(Scroll) Chuck
Spindle Bore: 515mm (20.3'')
Clamping Range (O.D.): 100 ~ 800 mm
Holding Bracket
Suitable for 100 ~ 800 mm
One set included as standard
Welding Positioner
Motorized Tilt Range: 0–90°
Rotation Radius: 800 mm.
Welding Oscillator
Width: 0~20 mm;
Speed: 0~20 mm/s;
Dwell Time: 0~5 s.
Arc Voltage Controller
Tracking Range: 0~40.0 mm
Tracking Accuracy: ± 0.2 mm
Tracking Speed: 0~6 mm/s
Auto Wire Feeder
Optimized for 1.0 mm wire diameter.
TIG Torch
LD27 Water-Cooled Torch;
Torch Pivot Range: 0–90°.
Control Terminal
Color Touchscreen HMI (Human Machine Interface).
Procedure Memory Capacity
30 sets (Standard); 40 sets (with Longitudinal Seam option).
Power Supply
Panasonic YC-400TX TIG Power Supply
(Optional extension: Panasonic Hot-wire power supply))
Input Power/Voltage/Frequency
Main Source: 30 kW / 380 V / 50 Hz
Control Cabinet: 1.0 kW / 220 V / 50 Hz
Manipulator Stroke(X*Y*Z)
2500*900*30 mm
Product Gallery
Working Footage #1
Working Footage #2
Working Footage #3
Working Footage #4
Working Footage #5
Working Footage #6
Video Demonstration
Video demonstrations show real-world applications of our welding equipment.
Start Your Project
Ready to upgrade your welding process?
Our engineering team is ready to help you configure the perfect solution for your specific application. Get a detailed quote including lead times and shipping.
Expert Consultation
Free technical assessment of your needs
Global Support
24/7 service and spare parts availability
Issue Resolve
Product Troubleshooting and diagnostic assitance